Permashell

More information

Evers spare segments

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In addition Evers manufactures and maintains a large inventory of common die-segments and OEM spare- and die parts for all existing and new Evers machinery. The standardization of Evers segments allows quick deliveries and competitive pricing.

Evers shims

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Evers delivers shims in various shapes, sizes and thickenesses.

Evers die station

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Evers machines are highly appreciated for their long lasting reliability. Therefore Evers International maintains a database with drawings and records of all produced machines and tools in order to identify specific parts.

Industries

Gable top - Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 380 mm (15")
Web width

915 mm & 1060 mm (36")
Web speed

260 m/min (850 ft/min)

Options die station

Modular or single station for:
Cutting, Creasing, Punching, Stripping
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), New timing belt drives for existing rotary die cutters, Register control systems

Machine solutions

Replacement, Integration, Retrofitting

Evers cutting tool

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Evers International manufactures Evers rotary converting tools and machines which meet the challenge of cutting and creasing millions of cartons every day for the liquid gable top packaging industry.

Evers stripping tool

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Evers manufactures premium quality custom-made rotary stripping tools in various executions, shapes, sizes and performances for all your Evers tooling. The stripping tools are for the removal of cardboard waste from the product.
 

Food processing tools

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Madern manufactures food processing tools and is able to around engraving texts and logo's on various materials and parts.

Non-woven applications tools

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Madern manufactures non-woven application tools and is able to around engraving texts and logo's on various materials and parts.

Label manufacturing tools

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Madern manufactures label manufacturing tools and is able to around engraving texts and logo's on various materials and parts.

Maintenance kit

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A kit for the maintenance of all your Madern products.

Outboard stripping units

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Madern offers stripping units for removal of cardboard waste from the product. Synchronized with the print on the product with the waste exhaust. We can offer this as outboard stripping units and inboard stripping bars.

Industries

Tobacco packaging, Aseptic - Liquid packaging, Gable top - Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Tool options

Inboard stripping bars, Outboard stripping units, Matrix stripping

Inboard stripping bars

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Madern offers stripping units for removal of cardboard waste from the product. Synchronized with te print on the product with the waste exhaust. We can offer this as outboard stripping units adn inboard stripping bars.

Industries

Tobacco packaging, Aseptic - Liquid packaging, Gable top - Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Tool options

Inboard stripping bars, Outboard stripping units, Matrix stripping

Punching tool

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Madern manufactures dedicated punching tools. Segmented male and female punches for the full contact punch, non-contact punch and crush cut punch. For application in the tobacco packaging, liquid packaging and general folding carton industry.

Industries

Tobacco packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 570 mm (22.4")
Web width

up to 570 mm (22.4")
Web speed

up to 500 m/min (1650 feet/min)

Tool executions

Segmented male/female punches

Punching principles

Full contact punch, Non contact punch, Crush cut punch

Solid embossing tool for tobacco packaging

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Madern manufactures embossing cylinders for the tobacco packaging industry. For the solid version both embossings 'male' and 'female' are directly machined in the steel body. The profile of all embossings is rounded carefully to reduce the risk of cutting through.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

600 m/min (1970 feet/min)

Tool executions

Solid dies

Embossing/De-bossing principles

2D

Segmented/solid embossing tool for tobacco packaging

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In addition to the solid version Madern manufactures segmented embossing tools too. For the segmented version both embossings 'male' and 'female' are in hardened segments which are easy changeable and offers you the flexibility to run different embossing designs in the same cylinder body.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies

Embossing/De-bossing principles

2D

Combined embossing/creasing tool for tobacco packaging

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Madern can also offer combined embossing/creasing tools for especially the optimal use of cylinders and adaptation parts. This tool is suitable for different brands, height adjustable by means of shims and easy to handle.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies, Combined creasing and embossing dies

Embossing/De-bossing principles

2D

Custom-made features

Short or long grain design

Molded segmented embossing tool for tobacco packaging

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Madern does manufacture segmented embossing tools with molded synthetic segments. Suitable for the quick change over system consisting of one base cylinder and lightweight molded synthetic embossing segments.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Molded synthetic segments in a special body cylinder

Embossing/De-bossing principles

2D

Segmented embossing tool for tobacco packaging

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Madern manufactures segmented embossing cylinders which offer you the flexibility to run different embossing designs in the same cylinder body.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies

Embossing/De-bossing principles

2D

Solid embossing tool for tobacco packaging (Kent)

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Madern manufactures embossing cylinders for the tobacco packaging industry. For the solid version both embossings 'male' and 'female' are directly machined in the steel body. The profile of all embossings is rounded carefully to reduce the risk of cutting through.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/mij (1970 feet/min)

Embossing/De-bossing principles

2D

Segmented crush-cut tool for tobacco packaging (Long grain HL-cartons)

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We manufacture dedicated cutting cylinder sets. Optional including glue perforations and crease perforations. For longer life time and protection against corrosion we can apply a PVD coating. The segments are made out of PM (Powder Metallurgy) steel to have a longer life time and are easy to replace in case of any damage.  

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Tool executions

Fully segmented dies

Cutting principles

Crush cut

Segmented crush-cut tool for tobacco packaging (Display cartons)

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We manufacture dedicated cutting cylinders sets or combined cutting & creasing cylinders sets. Optional including glue perforations and crease perforations. For longer time and protection agains corrosion we can apply a PVD coating. 

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Cutting principles

Crush cut

Value Series cutting tool for general folding cartons (Paper cup cartons)

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Value Series rotary tools are solid hardened cylinders that are manufactured for high quality cuts at the highest speeds and for countless products. They can be made based on the crush cut or scissor cut (Madern Principle) cutting principles, depending on the carton shape and type of paperboard to be used. We also have the capability to combine cutting and creasing in the same station, depending on carton intricacy and die station availability. 

Industries

General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies, Solid and/or partially segmented dies (Value Series)

Cutting principles

Crush cut

Segmented crush-cut tool for tobacco packaging (Short grain HL-cartons)

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We manufacture dedicated cutting cylinders sets. Optional including glue perforations and crease perforations. For longer life time and protection against corrosion we can apply a PVD coating. The segments are made out of PM (Powder Metallurgy) steel to have a longer life time and are easy to replace in case of any damage.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.7")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Tool executions

Fully segmented dies

Cutting principles

Crush cut

Adjustable segmented crush cut tool for liquid packaging (Gable top cartons)

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We manufacture adjustable cutting cylinders which will allow producing with one cylinder set different volumes. This can be done with standard cutting or with reverse cutting. The segments are made out of PM (Powder Metallurgy) steel to have a longer life time and are easy to replace in case of any damage. 

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies, Sliding ring dies (Adjustable)

Cutting principles

Crush cut

Segmented scissor cut (MP) tool for general folding cartons (Beverage cartons)

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We manufacture segmented scissor cut (Madern Principle) or dual knife cylinder sets for the general folding cartons. This is typically recycled board. Due to the shape of the knives a goof life time could be achieved. Optional with tear features can be implemented. 

Industries

General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies

Cutting principles

Scissor cut (MP)

Segmented scissor cut (MP) tool for general folding cartons (Food cartons)

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We manufacture segmented scissor cut (Madern Principle) or dual knife cylinder sets for the general folding cartons. This is typically recycled board. Due to the shape of the knives a good life time could be achieved. Optional with tear features can be implemented. 

Industries

General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies

Cutting principles

Scissor cut (MP)

Segmented crush cut tool for liquid packaging (Gable top cartons)

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We manufacture the segmented cutting dies to allow implementing optional features for the top, bottom and opening. The segments are made out of PM (Poweder Metallurgy) steel to have a longer life time and are easy to replace in case of any damage. 

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies

Cutting principles

Crush cut

Solid crush-cut tool for tobacco packaging (Short grain HL-cartons)

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We manufacture solid cutting cylinders in case to be used as a back-up cylinder set or in case the production volume does not justify a segmented rotary die.  

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Tool executions

Solid dies

Cutting principles

Crush cut

Adjustable partially segmented creasing tool for liquid packaging (Gable top cartons)

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We manufacture partially segmented creasing tools in which we use the best technical and most competitive solutions for different applications in the liquid packaging industry. Segmented crease lines to allow height adjustment of your crease lines and to increase the productivity adn flexibility of your creasing cylinder (possibility to run different crease line configurations for the same blanks).

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75”)
Web width

up to 1020 mm (40”)
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies, Sliding ring dies (Adjustable)

Solid creasing tool for tobacco packaging (Long grain HL-RC-cartons)

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Madern developed for each specific application dedicated creasing geometrics to meet the outstanding performances of today's folding packaging industry. We manufacture solid creasing tools in which we use the best technical and most competitive solutions for different applications in the tobacco packaging industry. Among others the rounded corners creasing lines on different tobacco packings.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Tool executions

Solid dies

Solid creasing tool for general folding cartons (Fast food cartons)

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Madern developed for each specific application dedicated creasing geometrics to meet the outstanding performances of today's folding packaging industry. We manufacture solid creasings tools in which we use the best technical and most competitive solutions for different applications in the general folding industry. For example the fast food cartons.

Industries

General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Solid dies

Combined creasing/embossing tool for tobacco packaging

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Madern also manufactures combined tooling. Such as a combined creasing and embossing tools for tobacco packaging.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies, Combined creasing and embossing dies

Solid creasing tool for liquid packaging (Gable top cartons)

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Madern developed for each specific application dedicated creasing geometrics to meet the outstanding performances of today's folding packaging industry. We manufacture solid creasing tools in which we use the best technical and most competitive solutions for different applications in the liquid packaging industry.

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies

Segmented creasing tool for liquid packaging (Gable top cartons)

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Madern manufactures segmented creasing tools to allow height adjustment of your crease lines and to increase the productivity and flexibility of your creasing cylinder. (possibility to run different crease line configurations for the same blanks)

Industries

Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Combined solid and segmented dies

Spare segments

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Madern manufactures spare segments for your tools. Spare segments are made out of high quality steel, hardened and possible to be PVD coated. All spare segments will be 0.2 mm lower than the original  ones and need to be shimmed out in accordance to the actual height. Spare segments are supplied with a set of shims.

Bearing blocks

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Madern can manufacture it's own bearing blocks and all the supplies for all your Madern tools.

Spare creasing segments

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Madern manufactures spare segments for your tools. Spare segments are made out of high quality steel, hardened and possible to be PVD coated. Spare segments will be lower than the original ones and need to shimmed out in accordance to the actual height. Spare segments are supplied with a set of shims.

Spare arc segments

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Madern manufactures spare segments for your tools. Spare segments are made out of high quality steel, hardened and possible to be PVD coated. All spare segments are lower than the original ones and need to be shimmed out in accordance to the actual height. Spare segments are supplied with a set of shims.

Spare embossing segments

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Madern manufactures spare segments for your tools. Spare segments are made out of high quality steel, hardened and possible to be PVD coated. All spare segments are lower than the original ones and need to be shimmed out in accordance tot he actual height. Spare segments are supplied with a set of shims.

Mechanical hoist beam

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The mechanical hoist beam is the tool for hoisting of the tooling set during mounting or removal. These are certified parts and must not be damaged and always observe inspection date and test date.

Electrical transport cart

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The electrical transport cart is for the easy moving of your tooling set. Between your factory ground and storage for example.

Top frame docking station

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The Madern top frame docking station is the transport facility for your RDC top frame. The docking station is for easy removal and mounting of the top frame on the correct position to the base frame. For stability and safety there is a safety pin to lock the top frame during transport.
 
 

Stripping unit docking station

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Madern also has a transport facility for the stripping unit. The transport facility is for easy removal, mounting and transport of your stripping unit. Locking of the stripping unit on the docking station is possible during transport. 
 
 
 

Tool store rack

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The tool store rack is a transport and storage facility for all your tooling sets. Additional to the tool store rack we can offer a pallet truck for the transport of the rack and a hoist beam for placing and removal of the toolset.
 
 

Tool set-up table

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The tool set-up table gives you a stable surface for setting of the tool set and mounting assist for wrap-around plate(magnetic cylinder).
 

Tool make ready cart

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The Madern tool make ready cart consists of hand pump for hydraulic setting of force loading in the tooling set, digital display of force in deca-Newton(daN) and hydraulic cylinders with mounting on tie rod of the tooling set.
 

Punching station

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Converting station for the use of the Madern punching tools. Suitable for segmented punches for the full contact punch, non-contact punch and crush cut punch. For application in the tobacco packaging, liquid packaging and general folding cartons industry.

Industries

Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 570 mm (22.4)
Web width

1350 mm (53.15)
Web speed

up to 500 m/min (1650 feet/min)

Tool executions

Segmented male/female punches

Punching principles

Full contact punch, Non contact punch, Crush cut punch

Custom-made features

Punching (Screwcaps/Spouts/Strawholes), Perforating (Glue perforation/Ribscore), Half cuts

Embossing station

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Embossing station for the use of the Madern embossing tools. Suitable for solid and segmented embossing tools.

Industries

Tobacco packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Fully segmented dies, Solid dies, Molded synthetic segments in a special body cylinder, Combined solid and segmented dies, Combined embossing and creasing dies

Embossing/De-bossing principles

2D, 2.5D, 3D

Creasing station

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Creasing station for the use of the Madern creasing tools. Suitable for solid and segmented creasing tools. 

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Tool executions

Solid dies, Combined solid and segmented dies, Combined creasing and cutting dies, Combined creasing and embossing dies

Base frame

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The base frame is fixed on your plant floor and makes sure your top frame is on the correct position in the converting line. The base frame is provided with rollers for easy removal and mounting of the top frame on the base frame.
 

Top frame

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The top frame will help you by an easy and fast change over. Intended for all your tool sets, cutting, creasing, embossing and punching.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching
Feature stations:
Tool change:

Options

Waste stripping solutions, Adjustable bearer rings, Outfeed plate

Machine solutions

Replacement, Integration, Retrofitting

RIRO

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The Madern RIRO(roll-in roll-out) line. A modular machine concept in complete enclosure with integrated electrical cabinet for less noise, dust and more safety. The RIRO is a high performance and user-friendly machine which makes change-overs quick and ergonomic, because of the mechanically coupled upper and lower cylinders. Other benefits are amongst others reduced machine and tool investment, good accessibility and low maintenance. Offline tool preparation and setting is possible with the make-ready set.

 

Industries

Aseptic - Liquid packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 500 mm (19.68")
Web width

up to 1650 mm (64.96")
Web speed

up to 550 m/min (1804 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

Revoline-850

  • Revoline-850.jpg
  • Revoline-850_2.jpg
  • Revoline-850_detail.jpg

The Madern Revoline-850 rotary die-cutter is a very versatile, operatior-friendly die-cutting concept. It is one of the most recent developments and last year the first set has been successfully installed.
The modular design of the Revoline allows the converter to choose from a wide range of options to customize the unit to it’s own needs, specifications and budget. The Revoline is available as a single converting station using combined rotary cutting and creasing converting tools and can be extended up to 4 stations for separate cutting, creasing, embossing, punching and perforating operations.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 430 mm (16.9")
Web width

up to 1050 mm (41.3")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching, Stripping
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

MST 850-1150 (Sleeve concept)

  • RDC_sleeve-concept.jpg
  • RDC_sleeve-concept_2.jpg
  • RDC_sleeve-concept_2_detail.jpg
The modular design of the MST 850 die-cutter is based on the proven Madern die-cutter technology and fits perfectly to the latest developments of the Madern delivery system. The system can be easily interfaced with existing or new printing presses and will be a perfect match with the new short run gravure, flexo or litho sleeve technology presses available in the market. Advantages are among others that there are nog bearing blocks needed, no couple gears needed, lower investment in tooling and depth adjustment on the run.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Tool change:

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-720

  • RDC_M-720.jpg
  • RDC_M-720_1_detail.jpg
  • RDC_M-720_detail.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Half cuts
Tool change:
Top frames, Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-820 with mechanical hoist

  • RDC_M-820_with-hoist.jpg
  • RDC_M-820_operator.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 400 mm (15.75")
Web width

up to 850 mm (33.5")
Web speed

up to 400 m/min (1312 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing
Feature stations:
Half cuts
Tool change:
Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration

RDC M-820

  • RDC_M-820.jpg
  • RDC_M-820_detail.jpg

Modular die stations for cutting, creasing, embossing, punching and stripping. Madern delivers custom made die-stations with motorized settings, job memorization, independent mechanical and electrical interface and register control system. Machine direction is possible from left – right and right – left. Top frame modules with magnetic locking and quick change-over features and off-line tool preparation. The Madern RDC’s have possibilities for single or multiple rotary die-station, various feature stations and Madern bearing blocks.

Industries

Tobacco packaging, Liquid packaging, General folding cartons

Substrate materials

Paper, Cardboard

Dimensions & Capabilities

Tool diameter

up to 650 mm (25.6")
Web width

up to 1720 mm (67.6")
Web speed

up to 600 m/min (1970 feet/min)

Options die station

Modular or single station for:
Cutting, Creasing, Embossing, Punching, Stripping
Feature stations:
Punching (Spouts and screw caps), Half cuts
Tool change:
Top frames, Overhead

Options infeed station

Web cutter (splicer), Web guide, Dancer, De-Curler, Load Cells, Waste web rewinder

Machine solutions

Replacement, Stand alone off-line, Integration